Daily Kos

NTSB I-35 Bridge Collapse "Findings" = Bullcrap

Tue Jan 15, 2008 at 07:57:40 PM PDT

This report is bullcrap, folks.

Here's the NTSB "conclusion" released today:

Bad design, not bad construction or maintenance, led to the collapse of the I-35W bridge in Minneapolis that killed 13 people.

My understanding is there are several independent investigations ongoing regarding the I-35 bridge collapse, including one by the highly reputable Wiss, Janney, Elstner engineering firm.

The NTSB report is obviously rushed, full of double-talk and cannot be taken seriously. They should have waited until the conclusion of the other investigations-- but since 13 people died and the coming litigation is obvious, the NTSB put out their bullcrap report. I want to know who the main contractor is for the bridge renovation which was underway (and which may have contributed to the collapse) and what connections they have to the state of Minnesota and/or the federal government. I smell a Rat.

for starters there's this double-talk:

While the NTSB says it knows why the bridge collapsed, it has yet to determine exactly what caused the disaster.

Classic, eh?

and this:

NTSB Board chairman Mark Rosenker says the board does not know, in his words, which straw broke the camel's back. However, the board does know that the collapse started at the southern end of the bridge. Construction material for a new bridge deck sat on that end of the bridge.

Memo to Mr. Rosenker: the numerous tons of construction materials stacked on that end of the bridge WAS the final straw which broke the bridge. Who's the contractor that stacked the materials there? did the state of Minnesota or the contractor hire a structural engineer to determine prior to the stacking that the bridge structure would indeed safely support this massive point load placed on one section of the bridge? if yes, where is the study, structural calculations, etc. from that study indicating it was safe to stack the materials there for any length of time?

Rosenker says more than two dozen gusset plates at the southern end of the span were the problem. Two gusset plates hold together each steel joint or node on the bridge. Rosenker says eight joints were particularly weak at the time of the collapse.

"All 16 gusset plates from those eight nodes were fractured. The other gusset plates from the main trusses were intact. Gusset plates are generally designed to be stronger than beams they connect and one would not expect to find them fractured," says Rosenker.

This discovery prompted the NTSB to look at the bridge construction materials, the concrete and steel. But none of it was deficient. The problem, Rosenker says, was with the original design of the bridge.

"The investigation has determined the design process led to a serious error in sizing some of the gusset plates in the main trusses. Specifically, the gusset plates at the eight nodes I mentioned to you earlier. Basically, those gusset plates were too thin to provide the proper amount of safety in a bridge of this scale," explains Rosenker.

the last statement is utter baloney when put into this important context:

the bridge opened to traffic use in 1967-- forty years ago.

the bridge underwent two major renovations since then:

However, MnDOT did look into the bridge's design twice in its lifetime, in 1977 and 1998, when the bridge underwent expansions. Lanes were added, the thickness of roadway concrete went from six and a half inches to eight and a half inches, and the medians were heightened.

Those changes added a significant amount of weight to the bridge. But because the department didn't know the gusset plates were too thin, inspectors didn't check whether the plates could bear the added weight.

Key: Those changes added a significant amount of weight to the bridge.

Exactly. since when does a city/state add significant weight to a major bridge without FIRST conducting a thorough structural study of the bridge components to determine the bridge can safely support the additional weight? this study would have certainly included looking at the gusset plate design and condition since the plates are a crucial part of the structure.

The excuses that "nobody knew the gusset plates were too thin" or "the inspectors didn't check whether the gusset plates could bear the added weight" are utter nonsense and indicate, in my opinion, that something is very wrong here.

Rosenker contradicts his own excuses with this statement:

"However, if you are going to make changes in loads or in additional loads of traffic, higher loads of traffic, then it is prudent to recalcuate not just your gusset plates, but the entire composition of the elements of your bridge," explains Rosenker.

OK-- so where are the structural studies of the gusset plates done prior to the 1998 renovation and the one underway when the bridge collapsed?

this is nonsense as well:

Many of the gusset plates on the 35W were corroded, but according to Rosenker, corrosion did not play a part in the collapse of the bridge.

totally wrong. trust me, unprotected (unpainted) structural steel does corrode, and this corrosion can significantly impact the structural integrity of the steel.

The NTSB is obviously pointing the finger at the so called "flawed design" of the original bridge-- a very dubious and presumptuous conclusion when one looks at the two renovations of the original bridge and the tons of construction materials stacked at the south end which very likely should not have been there.

Putting the blame on the original design engineering firm (probably not even in business anymore) works rather well if you are trying to deflect the blame from the state engineers who oversaw the two renovations and the contractor who stacked tons of materials at the south end of the bridge.

If I were a Minnesotan, I'd be damned pissed and embarrassed by the NTSB "findings".

http://minnesota.publicradio.org/...

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Tags: I-35W bridge in Minneapolis, I-35 bridge collapse, NTSB report on I-35 bridge collapse, Mark V. Rosenker, bridge collapse (all tags) :: Previous Tag Versions

Permalink | 43 comments

  •  Why I'm immediately suspicious of this. (11+ / 0-)

    I live in Minnesota, and the news of these findings were all over the local news today.

    Our Bushbot Repug governor, Tim Pawlenty, who has been in the hot seat about this, IMMEDIATELY seized the news to trumpet that people who had blamed his administration had  jumped to political conclusions, and that the NTSB report pretty much absolves his administration.

    Paraphrasing, of course, but the message was clear.

    JOHN McCAIN = George W. Bush's 3rd term.

    by chumley on Tue Jan 15, 2008 at 08:01:54 PM PDT

    •  Of course -- and it's not just accountability (7+ / 0-)

      that he (and others) are escaping: the repugs see this as an opportunity to make money because if the design is flawed, and there are thousands of such bridges across the country, and they need to be replaced then we need to keep an eye on which rethug has a finger in the (no-bid) replacement contracts.

      Chaos. It's not just a theory.

      by PBnJ on Tue Jan 15, 2008 at 08:33:31 PM PDT

      [ Parent ]

      •  Good Point, However (1+ / 0-)

        Recommended by:
        JeffW

        Minnesota is now saying they are in a recession, I'm sure the same can be said for Michigan where there are numerous bridges as well.

        regardless of "bad" economic times, I continue to hear that states are broke, there's "no money", etc. again, this gets to the overall health of our infrastructure.

        regular maintenance of our infrastructure is not optional-- it's mandatory. yet studies of the condition of our infrastructure by the American Society of Engineers grades our infrastructure as "D", in other words, nearly at total failure. their cost estimate to repair our infrastructure is nearly $2 Trillion dollars.

        "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

        by Superpole on Wed Jan 16, 2008 at 06:33:03 AM PDT

        [ Parent ]

    •  republican incompentance (5+ / 0-)

      Recommended by:
      groggy, PBnJ, chumley, jimreyn, JeffW

      How do you know a Republican is lying? Ask one: If the Republicans can lower gas prices for 60 days before an election, why won't they do it all the time?

      by ca democrat on Tue Jan 15, 2008 at 08:33:33 PM PDT

      [ Parent ]

    •  So who's idiot nephew was given a job (2+ / 0-)

      Recommended by:
      groggy, jimreyn

      with the Minnesota Dept of Transportation or whoever looks after infrastructure?

      We are who we've been waiting for ... to have a drink with then a romantic interlude in the parking lot.

      by usedmeat on Tue Jan 15, 2008 at 08:35:17 PM PDT

      [ Parent ]

    •  The Report Does Not (1+ / 0-)

      Recommended by:
      JeffW

      let his administration off the hook-- however, the structural analysis of the bridge, including the gusset plates, done prior to the 1998 renovation may have indicated a problem with the gusset plates. clearly the state administration in office at that time is culpable if someone/some persons quashed the gusset plate concern in order to save money.

      regardless of that, anyone still working for the state who was aware of a problem should have (and likely did) pass on their concerns to new administrations which may have kept it swept under the rug.

      "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

      by Superpole on Wed Jan 16, 2008 at 06:38:49 AM PDT

      [ Parent ]

  •  great diary (7+ / 0-)

    well written argument

    •  no, it isn't (2+ / 0-)

      Recommended by:
      RumsfeldResign, groggy

      It's a COMFORTING argument, appealing when we want to blame GOP fiscal malfeasance.  But claims like "the numerous tons of construction materials stacked on that end of the bridge WAS the final straw which broke the bridge" undermine the valid points.

      I trust Obama's judgment more than I trust my own. Why are YOU telling him what to do?

      by Leggy Starlitz on Tue Jan 15, 2008 at 08:28:56 PM PDT

      [ Parent ]

      •  I Disagree (1+ / 0-)

        Recommended by:
        JeffW

        structural failures tend to fall into two basic catagories: catastrophic, such as a major earthquake which stresses the structure beyond its limitations, and gradual failures where over time a series of event(s) leads to the failure.

        the I-35 bridge collapse appears to be a combination of the two-- the two bridge renovations added additional weight load to the bridge which was designed to certain limitations as all bridges are. one poster here indicated engineers wanted to reinforce the gusset plates--why was that not done, to save money? corrosion of the gusset plates may have weakened them.

        it's more than a mere coincidence the south end of the bridge experienced the catastrophic failure, and that happens to be where the construction materials for the new deck were stored.

        it may very well be that had the gusset plates been reinforced as the engineers recommended, the south end of the bridge would have supported the construction materials for the temporary period of time they were to be stored there.

        my original point is valid: any objective structural engineer will state you cannot store tons of materials on a structure without first looking at the structure and running the calculations which take into consideration the additional weight.

        "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

        by Superpole on Wed Jan 16, 2008 at 06:25:35 AM PDT

        [ Parent ]

        •  why they weren't reinforced (0+ / 0-)

          The plates weren't reinforced because there was a concern that drilling them in order to reinforce them would, in fact, weaken them.  I don't know whether this was a real engineering decision or political cover, but it does make sense.

          I'm sure they DID calculate the weight of the construction materials against the bridge's expected load limits.  What the NTSB report says, in essence, is that the bridge was not capable of supporting as much load as they believed it was - whether it was a design flaw or a manufacturing flaw in the gusset plates is unclear, but they were not as strong as believed.  

          Keep in mind, too, that when the bridge failed, half the road surface had been completely removed, and half the lanes were closed... and that bridge was ALWAYS bumper-to-bumper at rush hour.  So I'm not convinced that the 300 tons of construction equipment added significantly more weight than the 100+ cars not on the bridge at the time (that would normally have been there during rush hour), and the hundreds of feet of four lanes of missing road surface.

          I trust Obama's judgment more than I trust my own. Why are YOU telling him what to do?

          by Leggy Starlitz on Wed Jan 16, 2008 at 06:35:25 AM PDT

          [ Parent ]

          •  Yes, but... (1+ / 0-)

            Recommended by:
            Superpole

            ...while the bridge may not have been evenly loaded to a point where the calculations might have said failure, there may have been an eccentric loading that overly stressed some portions, especially the weakest links, the gusset plates.

            Float like a manhole cover, sting like a sash weight. John McCain = Old Boat Anchor

            by JeffW on Wed Jan 16, 2008 at 09:37:28 AM PDT

            [ Parent ]

            •  possibly (0+ / 0-)

              But that's not proven.  And it's a FAR cry from the accusation that the collapse was due to Republican incompetence/malfeasance.

              I trust Obama's judgment more than I trust my own. Why are YOU telling him what to do?

              by Leggy Starlitz on Wed Jan 16, 2008 at 10:13:16 AM PDT

              [ Parent ]

            •  Right and (1+ / 0-)

              Recommended by:
              JeffW

              the BIG unanswered question here is IF indeed the gusset plates were THE problem, then it may be plausible the collapse of the bridge would have happened sooner or later-- particularly given the corrosion of the gusset plates to the point they were 1/4 inch thick instead of the original 1/2 inch.

              it just so happens the catastrophic failure occurred sooner than later because of the concentrated, eccentric load on the south end presented by the storage of the construction materials there.

              why has the state been ignoring the gusset plates?

              "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

              by Superpole on Wed Jan 16, 2008 at 10:38:28 AM PDT

              [ Parent ]

              •  Because... (1+ / 0-)

                Recommended by:
                CParis

                ...until the failure, they could.

                Remember, these are points where structural members meet, and in order to replace them correctly, you'd have to provide some sort of falsework to maintain the surrounding strucure. One little plate of steel may have 6, 8, or more pieces of the truss going into it.
                And if one gusset plate was substandard, that would mean you'd have to replace dozens!

                Or close the bridge and then replace it...

                Float like a manhole cover, sting like a sash weight. John McCain = Old Boat Anchor

                by JeffW on Wed Jan 16, 2008 at 11:09:06 AM PDT

                [ Parent ]

          •  HUH?? You Don't Get it (0+ / 0-)

            please, there are numerous ways to reinforce gusset plates. if drilling holes was a problem, why not replace the entire plate with a new, beefier plate?

            again, it's about money.

            I'm not convinced that the 300 tons of construction equipment added significantly more weight than the 100+ cars not on the bridge at the time (that would normally have been there during rush hour), and the hundreds of feet of four lanes of missing road surface.

            that's because you don't understand the difference between a concentrated point load (300 tons of material sitting on one section) and a distributed load (cars and the weight of the deck more or less evenly distributed over the bridge structure-- AS intended by bridge design.)

            the dynamics of these types of loads are different, they are measurable, and structural engineers know what can or cannot support them.

            "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

            by Superpole on Wed Jan 16, 2008 at 10:32:56 AM PDT

            [ Parent ]

  •  As an engineer, (15+ / 0-)

    I call this study a travesty of a farce.  You can blame the engineers when the bridge fails within a year of service (see Galloping Gerty).  If it's been up for 40 years, then that latent design flaw has more than enough eyeballs to spot it if you give a damn about what you are doing.

    I'll bet a hundred Challenger explosions that there was at least one group of engineers in the Minnesota DOT that knew this flaw and had at one time attempted to initiate action to fix it.

    •  Yep-- and I hope numerous (9+ / 0-)

      engineers and Minnesota Kossacks will weigh in here with their thoughts.

      going further, I put the bridge collapse into a larger context, that of the regular grading of our nation's infrastructure by the ASCE, the American Society of Civil Engineers-- the people who design and build our roads, bridges, etc.

      their 2005 grade of our nation's infrastructure condition is a D (scale A being great, F being failure) and the cost to get our infrastructure back to where it needs to be is around $2 Trillion dollars.

      http://www.asce.org/...

      "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

      by Superpole on Tue Jan 15, 2008 at 08:19:30 PM PDT

      [ Parent ]

      •  Well here's a quick one from an architect (4+ / 0-)

        Recommended by:
        groggy, Superpole, jimreyn, JeffW

        An undersized (too thin) member could have been the cause of failure, but that would not immediately cause a failure due to the built in factors of safety in design calculations.  Corrosion could has caused the ultimate failure because the loss of additional thickness in the plate would have (literally) eaten away the factor of safety.
        If, as the diarist writes, design evaluations were done twice in the past 30 years- then any flaw in the design should have been revealed.  I am curious as to what defect the current design evaluation identified in pinpointing the plate as the weak link.  I suppose it is easy to point to the physical intersection of many different members and find that it is the critical piece which should have been extra reinforced, but then the bridge stood for so many years without failure.
        In any case it is wrong to say that corrosion or overloading did not play a part in the failure, since many factors must conspire to cause one.

        •  Safety Factors (0+ / 0-)

          NOLA levees had safety factors that protected farm land, not a city.  The ACOE is fixing the problem with pumps that are corroded according to Matt McBride at his website Fix the Pumps.  What can we do to get the Democrats to understand how important it is to hold the republicans responsible for this shit?

      •  NOLA Levees (0+ / 0-)

        The bridge failure and the NOLA levee failures seem like similar scenerios.  Blame placed on design flaw by an engineering company long out of business.  ASCE actually sent a cease and desist letter to a group that was criticizing their cover up of the piss poor work done by the corp.

        Check out this website.
        levees.org

  •  Doesn't the NTSB have a good rep for accident (2+ / 0-)

    Recommended by:
    RumsfeldResign, lurks a lot

    investigation?

  •  Engineers had recommended that the gusset plates (12+ / 0-)

    be reinforced.  That was on the table and it was rejected.

    Why was it rejected?

    It was the most costly route to take.

    I can't believe the media swallowed this story whole today.  There will be other info to come out, but this allows Pawlenty to always refer back to the "design" being the problem.

    I agree the bridge as originally built did not exist as of last year.  When you redo it at that level, you have to look at all elements and make sound decisions.

    Our political system in Washington has collapsed too, but you don't hear people blaming it on a design flaw.  Let's flay this report on the facts and force people to recognize the politics being played here.

    Help new teachers to grow and love their work at www.newteachernetwork.net

    by Mi Corazon on Tue Jan 15, 2008 at 08:17:31 PM PDT

    •  Let's Do It (3+ / 0-)

      Recommended by:
      PBnJ, chumley, farleftcoast

      starting with a letter writing campaign to the governor of MN.. and wouldn't it be great if Olberman got on this?

      "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

      by Superpole on Tue Jan 15, 2008 at 08:22:05 PM PDT

      [ Parent ]

    •  Hey Mi C (0+ / 0-)

      do you have a link or info related to the earlier recommendation of the engineers regarding the reinforcement of the gusset plates?

      "Cigna cannot decide who is going to live and who is going to die." -- Nataline's mother

      by Superpole on Wed Jan 16, 2008 at 10:39:45 AM PDT

      [ Parent ]

      •  It was in some of the early reporting (0+ / 0-)

        an email from an inspection or an engineering report that was quoted in one of the Strib's aricles.

        You would have to go back through the Star-Tribune series of articles, but it's in there.  

        Funny that the STrib itself cannot connect point A to point B on something like that.

        Help new teachers to grow and love their work at www.newteachernetwork.net

        by Mi Corazon on Wed Jan 16, 2008 at 01:25:27 PM PDT

        [ Parent ]

      •  And a linky from today's paper (0+ / 0-)

        Nick Coleman is all over this.  He's got some dates and other article information here.

        Help new teachers to grow and love their work at www.newteachernetwork.net

        by Mi Corazon on Wed Jan 16, 2008 at 08:51:34 PM PDT

        [ Parent ]

  •  Well, at least they quit (3+ / 0-)

    Recommended by:
    PBnJ, chumley, farleftcoast

    blaming it on the pigeons. That was really pissing me off.

  •  you're making politicized assumptions (7+ / 0-)

    I don't think you can just throw out the NTSB report as partisan hackery, and you sure as hell can't declare, in the absence of detailed data and years of professional experience, that the weight of construction materials is what "caused" the collapse.

    I don't know about the NTSB report, but this DIARY is absolute bullshit.

    (full disclosure: I live in Minneapolis, and used to drive under that bridge several times a week, not to mention over it)

    I trust Obama's judgment more than I trust my own. Why are YOU telling him what to do?

    by Leggy Starlitz on Tue Jan 15, 2008 at 08:22:50 PM PDT

    •  So then, why isn't this bridge still standing? (1+ / 0-)

      Recommended by:
      chigh

      We are who we've been waiting for ... to have a drink with then a romantic interlude in the parking lot.

      by usedmeat on Tue Jan 15, 2008 at 08:39:25 PM PDT

      [ Parent ]

      •  because it failed? (3+ / 0-)

        Recommended by:
        amRadioHed, JeffW, Cassandra Waites

        But there's a huge difference between saying that it failed, and saying that it failed because of the weight of construction materials, or that it failed due to poor maintenance.  They now know WHERE it failed (gusset plates), and why the plates failed (thinner than they should have been).  Moreover, they know contributing factors - increased overall weight, weight of construction materials, decay, etc.  But they do NOT know what "caused" it.. and the diary's claim of cause is irresponsible and unprofessional.  What we're looking at here is a complex network of causes... and the diarist's accusation that the NTSB report is a political coverup is just as politicized as Pawlenty's claim that it resolves MnDOT (and him) of any responsibility.

        Then again, I suspect the diarist isn't a professional structural engineer, and has no access to the critical data.

        I trust Obama's judgment more than I trust my own. Why are YOU telling him what to do?

        by Leggy Starlitz on Tue Jan 15, 2008 at 08:49:19 PM PDT

        [ Parent ]

    •  Mine Safety Board (0+ / 0-)

      Is the NTSB as beholden to this administration as the Mine Board?

  •  I agree 100% with this: (6+ / 0-)

    Putting the blame on the original design engineering firm (probably not even in business anymore) works rather well if you are trying to deflect the blame from the state engineers who oversaw the two renovations and the contractor who stacked tons of materials at the south end of the bridge.

    "There have been tyrants, and murderers, and for a time they can seem invincible. But in the end they always fall. Think of it. Always." -- Mahatma Gandhi

    by duha on Tue Jan 15, 2008 at 08:30:23 PM PDT

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