Friday Evening Photoblogging: To dig a hole
Fri May 09, 2008 at 03:31:58 PM PDT
"We need a hole dug. About 6 feet deep and about 2.5 feet wide". That was my boss, a while back. Sounds like a relatively easy job, if tedious, right? Well, consider that we're starting out 40 feet underground, there's about 8 inches worth of concrete foundation that needs to be dealt with, we can't tolerate any water coming in, etc., etc., and suddenly it's not so trivial....
Step one was to deal with the foundation. A contractor with a very very big saw came in and cut the floor into several pieces:

After pulling up those pieces, the digging began. And then stopped as we all stared at the electrical conduits that shouldn't have existed:
What would be running underneath the foundation of the building? Was it some old network line? Maybe temporary power from when the building was built? Turns out it was power inside our lab space, going from a breaker panel to one wall. And carrying 60 amps of 3-phase power. An electrician was summoned to deal with this "minor" obstacle, and the digging started in earnest.
Digging through clay was Not Fun for the construction team. Eventually, they resorted to using chip-hammers (basically undersized jackhammers) to break the clay up into pieces small enough to shovel out. And the pit grew.
Once we were down to depth, a base slab of concrete was poured. During the pour, there was no room to put in a ladder, so all access to the slab was via crane.
After the base had set, a steel cylinder defining the walls and base of the actual pit was lowered into place. After getting it precisely located, it was tied down using steel cable to keep it from floating away during the next concrete pour.
In two successive pours, concrete is brought up to the level of the original floor.
The finished slab. Note that we succumbed to the temptation to sign the slab. Even though...
Once some new tile is put down, it's like the pit was there all along.
And it only took about 2 weeks. To dig a hole.
-dms
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